Token Posted October 14, 2006 Report Share Posted October 14, 2006 Ello all.How the buggery am I meant to do some precision cutting to fit in some new pad into those backings?Anyone with previous experience, I would really appreciate some pointers Quote Link to comment Share on other sites More sharing options...
Phatmike Posted October 14, 2006 Report Share Posted October 14, 2006 The way I do it, which provides an efficient, and reliable fitting is to:1) Ensure you've got:Bench ViceDecent HacksawNarrow chisel(if possible, a really rough file)2) Put the backings in the vice, and hammer and chisel the little "posts" out3) Cut the material down into 10*12*50mm bits4) Put the material in the vice, with 4mm showing out (length ways), and so it's 10mm "wide", (ie the vice is 10mm apart, not 12)5) Using the saw, cut 1mm in from the edge length ways, 4mm down, ensuring it's dead straight, and not curved6) Cut flush with the top of the vice, so you end up with the long "corner" cut out.7) Do the same on the other side, use the backing before you cut the 2nd side to see how far "inwards" you need to cut. (Cut not enough, rather than too much!)8) Do the same on the ends9) Using the saw, cut out the middle bit (where the clip is), this needs to be 2mm deep, not 4mm like the edges10) Use superglue/epoxy resin to glue them in, leave them in the vice to dry11) Enjoy!Mike. Quote Link to comment Share on other sites More sharing options...
munkee Posted October 14, 2006 Report Share Posted October 14, 2006 Quick question for mike. Would it be possible to leave old pads in, hacksaw flush with the backing so you have a flat surface which you could superglue the new material on to. I know superglue works stupidly well when you have two flat surfaces, just wondering whether this would hold up. When you pull the brake the whole pad (unless you're a fool and cant set them up properly) will hit the rim so shouldnt pull apart. Although i spose it is a shearing movement which could cause it to literally slide off. Quote Link to comment Share on other sites More sharing options...
Phatmike Posted October 14, 2006 Report Share Posted October 14, 2006 Erm, I really wouldn't bother - couldn't imagine it holding too well.Removing the old pads is a doddle, and once you're confident at it, cutting new pads doesn't take too long at all, so I'd say it's hardly worth it!Mike. Quote Link to comment Share on other sites More sharing options...
Ali C Posted October 14, 2006 Report Share Posted October 14, 2006 I just use a sharp knife takes about 2 mins, but they are not as complex as molded pads. Quote Link to comment Share on other sites More sharing options...
Clarky Posted October 14, 2006 Report Share Posted October 14, 2006 (edited) Quick question for mike. Would it be possible to leave old pads in, hacksaw flush with the backing so you have a flat surface which you could superglue the new material on to. Thats how i and Kyle have done it for years, stick like shit to a blanket proper good no problems with it coming off Edited October 14, 2006 by JASON CLARK Quote Link to comment Share on other sites More sharing options...
CBProductions Posted October 14, 2006 Report Share Posted October 14, 2006 yeah and made enough noise to wake up the dead Jason Quote Link to comment Share on other sites More sharing options...
Token Posted October 14, 2006 Author Report Share Posted October 14, 2006 this is not a good idea I hope it'll work Quote Link to comment Share on other sites More sharing options...
Ali C Posted October 14, 2006 Report Share Posted October 14, 2006 thats what mine end up looking like, its kinda hard to see from this pic, but you get the idea. Quote Link to comment Share on other sites More sharing options...
Token Posted October 14, 2006 Author Report Share Posted October 14, 2006 thats what mine end up looking like, its kinda hard to see from this pic, but you get the idea. they look really well made, clean corners what did you use to cut them like that? Quote Link to comment Share on other sites More sharing options...
King C Posted October 14, 2006 Report Share Posted October 14, 2006 this is not a good idea I hope it'll workLet me guess....scooter wheels? Quote Link to comment Share on other sites More sharing options...
Token Posted October 14, 2006 Author Report Share Posted October 14, 2006 Let me guess....scooter wheels? wrong If it works well, I'll let you know what I used. Quote Link to comment Share on other sites More sharing options...
trialsguru Posted October 14, 2006 Report Share Posted October 14, 2006 blimey ali's look well pro lol shame theyre for vee's Quote Link to comment Share on other sites More sharing options...
toyota200x Posted October 15, 2006 Report Share Posted October 15, 2006 Ali C,How do you cut that recess, in the back? ( so the bottom of the pad is smaller than the top and fits in the backing) It looks professional.I just made some pads today and they look decent. Just super glued them in. Quote Link to comment Share on other sites More sharing options...
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