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Frame Design.........


Bigman

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Today having a day of at college and being VERY bored i decided to havea go at building a whole frame on solid works, I am looking into getting a custom frame made sometime in the future and have had ideas on the geometry that i want for the frame, and after riding Adam Reads KOT i wanted a rear disc mount, preferable able of running a 200mm rotor for uber power.

This is what i produced today:

[attachmentid=2751]

[attachmentid=2754]

[attachmentid=2752]

And the best bit of the design, the +40mm rear disc mount:

[attachmentid=2753]

Hope u guys like it.....

Adam

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Not trying to shoot you down immediately, but 200mm disc........................... I'd say that was excessive to the point of inefficiency...........

But don't even try and get me to explain it. Frame looks pretty damn good though, reminds me of the old woodman frames.

(Y)

Rich

I can see what u are saying Rich,

BUT........

Being a +40 on the rear means i can run either a 180mm rotor with a 160mm caliper, or a 200mm rotor with a 180mm caliper so i would still have the choice between 2 rotor sizes.......

I ment to add a bar infront of the disc mount like the KOT to help with the forces, but it would have been abit of a bugger to have got it to work properly, i may have another go soon (Y)

Adam

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BB shell looks funny, but good work man.

Solidworks is a gift to use, once you've got the hang of it. Like any CAD program, if you've used another before it's hard getting used to solidworks. It works kind of in the same way as pro-desktop if you've ever used that, but solidworks is miles ahead in terms of functionality and just general features.

It's also pretty nice being able to produce a 3d part, and by clicking a few buttons solidworks will automatically generate the 2d drawing on it's own...

It's available for download off E-mule. (Y)

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If some people want another type of program to do this in look for "Pro Desktop" its very similar and not too hard to use.

It's shit though. Solidworks is much more detailed, you'll get a general shape outta prodesktop but nothing regarding geometry and such. With solidworks you could make the tubes a certain material and get the weight of it, also see it's weak points with stress analysis(to a degree), and render it nice and shiney n pimp.....

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i use auto desk inventour pro 10

its 5k to buy the program :- you can does stress analysis on it,far better than solid works

bigman is that an assembly drawing ?

edit yes i see it is now

(Y)

Edited by dave33
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I can see what u are saying Rich,

BUT........

Being a +40 on the rear means i can run either a 180mm rotor with a 160mm caliper, or a 200mm rotor with a 180mm caliper so i would still have the choice between 2 rotor sizes.......

I ment to add a bar infront of the disc mount like the KOT to help with the forces, but it would have been abit of a bugger to have got it to work properly, i may have another go soon (Y)

Adam

It is odd but as I said I've found the smaller 185mm to be far batter than the 203mm, not entirely sure why......

The torsion bar would be a good idea to try and incorperate. You may remember the removable one my leeson is specced out with, which sends the stress from the disc down into the BB shell. the frame has definately proved its strength, seeing as how the disc caliper actually snapped before the frame has even shown any signs of weeknesses.

But yeah, other than that, looking forkin' pimpin'! (Y)

Rich

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It is odd but as I said I've found the smaller 185mm to be far batter than the 203mm, not entirely sure why......

The torsion bar would be a good idea to try and incorperate. You may remember the removable one my leeson is specced out with, which sends the stress from the disc down into the BB shell. the frame has definately proved its strength, seeing as how the disc caliper actually snapped before the frame has even shown any signs of weeknesses.

But yeah, other than that, looking forkin' pimpin'! (Y)

Rich

what are your views on twin disk mate? i'm considering going that way but haven't riden a stock dual disk. have disks now got to the point where they are better than a great maggura with coust pads and a decent booster?

nice drawing bigman (Y)

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The frame is made up as an assembly, this is so that if i wanted to vary little bits of the geometry for example the chainstay length i do not have to vary lots of measurements, all i have to do is open the chainstay file and change the length to what i want, it is the same for all the other parts too (Y)

I need to refine it slightly, i got some measurements wrong on the disc mount, so i have re-done them at home, i also want to make the chainstays again with some 4 bolt mounts so that it looks more like the frame that i will hopefully get made.

Iolo: The dropouts do deffiantly look heavy, the initial plan is to get it made out of aluminium, if this is not possible i may have to change the design so that it can be effectively be made out of steel.

Glad u guys like it though.

Adam

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Is solidworks the fully featured package, or is it a cut down easy to use version of a full tier 1 package, like solidedge is to Unigraphics?

Looks good Bigman!

Are the tubes hollow? as if they were you could probably get an idea of the weight by getting the volume used and the density of commonly used frame alu.

Also do you have a shot of underneath the bb area, as i'd be interested to see the detailed design on that. What was your thinking about how that area would be made? single chainstay and bb yoke? or seperate parts welded? Just a couple of things to get you thinking, thats all

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I used to use double discs on my bike but hit a number of problems with it

a) hydro discs are a pain in the arse if you have to take wheels in and out a lot. Forget the spacers when its in the back of your car and its new bleed and, if they're hope, new pads as well

B) I kept bending discs as I side-hop better to my left.

c) I couldn't get them to bite as well as a maggie.

Got pissed off in the end and put a maggie on it.

Nice frame, had the opportunity to get some made up recently but needed to do some research. Hence I'd also be interested in where to download the software

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Is solidworks the fully featured package, or is it a cut down easy to use version of a full tier 1 package, like solidedge is to Unigraphics?

Looks good Bigman!

Are the tubes hollow? as if they were you could probably get an idea of the weight by getting the volume used and the density of commonly used frame alu.

Also do you have a shot of underneath the bb area, as i'd be interested to see the detailed design on that. What was your thinking about how that area would be made? single chainstay and bb yoke? or seperate parts welded? Just a couple of things to get you thinking, thats all

Andy: All the tubes are hollow, i did this with the idea that i could get a rough idea of the weight of the frame if i fully specified all the components to a material.

The BB area was influenced from a Koxx levelboss 1065 frame as i had one in my room which made it easy to get measurements etc, whether the final design will turn out like this i am not sure yet.

Adam

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Glad you did it using hollow tubes, tis far too easy to just use solids :)

And to get an idea of the weight, there should be something in there that can give you the volume of material used, then its just a matter if using the density of alu to get the rough weight. Will give you a reasonable ball park figure to see how thick the tubes need to be etc to get a reasonable weight.

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Anyone want to sitck up a link as to where I can download Solidworks.

You won't get it off a website, I said above it is available from Emule.

Glad you did it using hollow tubes, tis far too easy to just use solids :)

And to get an idea of the weight, there should be something in there that can give you the volume of material used, then its just a matter if using the density of alu to get the rough weight. Will give you a reasonable ball park figure to see how thick the tubes need to be etc to get a reasonable weight.

All you have to do is specify the material for each part, 6061 alu is in there with the density, young modulus and all it's properties. It's so simple even I can do it!

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what are your views on twin disk mate? i'm considering going that way but haven't riden a stock dual disk. have disks now got to the point where they are better than a great maggura with coust pads and a decent booster?

nice drawing bigman (Y)

I had twin disk for a while Tom, once you get used to the spoke wobble they can be good, i had an avid on the back and that was immense in terms of power, i found it hard to tell when it locked though. Still prefer maggies i think, although saying that i'm very tempted by dual disk and a kot for my next frame. :-

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nice designs there bigman, allowing you to run a tiny caliper and a big disc, a good idea imo :D

i think double disc is the way forward. i had my megamo set up with front and rear avid mechanicals, it absolutley immense brake power wise!!! shame the frame couldn't stand up to the stresses :(

i reccon mike bike would make that frame for you. or possibly leeson if you wanted steel :) (which i think is the better option for finding out where the main stress point of a disc bike are, as its re-weldable :) )

Will

Edited by WILL ARNOLD
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I used to use double discs on my bike but hit a number of problems with it

a) hydro discs are a pain in the arse if you have to take wheels in and out a lot. Forget the spacers when its in the back of your car and its new bleed and, if they're hope, new pads as well

Or you just use a flat bladed screwdriver to push the calipers/pads back to their start point :-
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nice designs there bigman, allowing you to run a tiny caliper and a big disc, a good idea imo :D

i think double disc is the way forward. i had my megamo set up with front and rear avid mechanicals, it absolutley immense brake power wise!!! shame the frame couldn't stand up to the stresses :(

i reccon mike bike would make that frame for you. or possibly leeson if you wanted steel :) (which i think is the better option for finding out where the main stress point of a disc bike are , as its re-weldable :) )

Will

With the know how, you can get solidworks to do this for you too. It's not 100% accurate as it depends on the internal structure of the metal your using and the mesh size you input to the software, but it will give you a general idea........

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