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Sprocket Removal, Any Ideas? Video.


harmertrials

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It might not be a good tip, and someone has already mentioned it... But I hade the same problem, and then I heated the sprocket up with a blow torch, put a chain around the sprocket and clamped it in a vice, felt like butter to take off. Worked like a threat for me, the sprocket is still going strong after 2 months of riding.

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We've been sent a variety of "tight" sprockets before, and haven't been beaten yet. The chain we use is pretty burly so the sprocket itself doesn't actually come into contact with anything at all, so it can't really get damaged as such (unless you somehow managed to split the sprocket, but I would've thought that was faaaaairly unlikely, and hasn't happened before...).

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We've been sent a variety of "tight" sprockets before, and haven't been beaten yet. The chain we use is pretty burly so the sprocket itself doesn't actually come into contact with anything at all, so it can't really get damaged as such (unless you somehow managed to split the sprocket, but I would've thought that was faaaaairly unlikely, and hasn't happened before...).

fair enough, but you wont get a sprocket off a "26 wheel that i have been using, iv seen loads of people try and fail thats what i made a tool

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I use a chunk of brass ( A brass drift) about 4-5" long. Brass being softer than the Sprocket, you can place the end of the drift against a tooth, give it a good whack or too, then make your way round the sprocket every 2-3 teeth. This helps break any alloying or adhesions that seems to build up, or just sheer torqued-on tightness. Then wrap and old chin round it, clamp that in the vice as if you were clamping the sproket in the vice to turn the wheel, but with the chain to protect the teeth, then get you and a Mate to give it a good heeve-ho in the right direction and it should unscrew. I went through Heaps of sprokets too before I found this method. Used to cut them off or trash them with Huge industrial size pipe-wrench on it, which still didnt get it off.

IveTried heating it up, that just made the spokes weak having changed the metalurgy, tried splitting it off like nut splitting, that just f**ked the Hub. I Tried a big bar through the cut-out in the rim, that bend the bar and made the rim look shit.

Try the brass drift ( with the Tyres on and pumped-up so you can hit it whilst the wheel is on the floor/bench, then clamp it as Mark W's photos still with the tyre on for something to hold and twist it.

Make sure you put plenty grease on the threads before putting the sprocket back on.

Edited by jigga
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  • 1 year later...

Wrap the chain around the sprocket using mark w method, but put the chain in the vice instead of the sprocket. The put an m5 bolt through the chain at the opposite end of the vice. Then apy some newtons to the wheel. Never failed me yet. And leave the tyre pumped up so you have something to hold onto

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