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How Yo Fix 4 Bolt Mounts With No Threads Left!


Lewis T-REX

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Get them helicoiled to M5, once upon a time one of the Yamaha race teams fitted every thread on their bkes with helicoils as they are supposedly stronger than the original aluminium thread.

I've had various things helicoiled, never failed on me.

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Uhuh, same thing happened to me on my echo. Being an engineering student, I had access to the workshops, and I re-drilled the mounts to 5.5mm, then tapped to M6. Then I had to mill the slots on the clamps to 6mm. Now all four mounts are using M6 bolts, which are much stiffer! As in, the bolts are stiffer than the M5 ones.

I used a hand drill at first, to drill the mounts on the frame. Unfortunately the drill bit broke, but I managed to take it out. Best is to ask a friend over to help you hold the frame on the drilling machine. The drilling machine is way better, faster too.

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no it not too bad actualy mate i have a mate who did it and he has a more stiffer and responsive brake than he had to start with, just saying what i wud do but hey you are a different man and its your frame

Dude it's pretty extreme to fix a thread by drilling a hole in a frame, not just in the top of the tube, but out the other side too, especially on a part of the seat tube that takes so much pressure from the outward pushing of a Magura.

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